Assembly Manufacturing
HTI is a leading manufacturer of precision electromechanical assemblies. Our core competencies in process engineering and automation allow us to cost effectively build millions of precision components per week at the highest quality levels. Our highly developed manufacturing quality and planning systems ensure consistent part performance and quality as well as compliance to specifications and regulatory requirements. Our vertically integrated capabilities for process design, vision engineering, tooling and machine build enable state-art processes for achieving high product quality and the lowest total cost through the product life cycle.
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Manufacturing Systems
- All HTI assembly bays are contamination controlled to class 10K with product manufactured in a series of class 1K mini environments
- Internal world-class tooling capability is a key enabler of our final assembly precision
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Lean manufacturing, design for six sigma manufacturability, FMEA, and extensive application of quality sciences & management principles are all a standard part of our culture
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Fully integrated manufacturing data systems for accurate retention of as-built construction and geneology
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Data systems capable of collecting, storing, and managing 10's of millions of data points each week
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Sophisticated manufacturing planning, scheduling, and product life cycle managment systems
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ISO 9001, 13485 certified |
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Process Capabilities
- Assembled component tolerances down to 16 µm across multiple pieces of equipment & tooling
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Complex & intricate forming of hardened sheet metals
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Formed feature position capability of ±10 µm
- Laser welding, spot sizes down to 150 µm (through 0.001" material)
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Precision shearing / cutting with low particulates
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Extensive automated vision inspection capability for 100% product coverage
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Component pick, place, adhesive dispense, cure
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Precision measurement & mechanical/laser adjustment of 3D surfaces with angular tolerances down to ±0.30 deg
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Adhesive backed polymer stamp/pick/place
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Precision custom metrology development
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Automated material handling
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Automated product packaging and aquaeous cleaning |
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Automation
- HTI equipment design engineers are experts in developing solutions that maximize speed & precision
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Internal machine build capabilities enable cost effective development & optimization
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HTI vision engineering develops leading edge vision solutions capable of high speed inspection of variable or attribute defects down to 3 µm in size |
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